IIoT Solutions for Petrochemical Industry – Edge Computing & Gateways
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IIoT Solutions for Petrochemical Industry – Edge Computing & Gateways

ARMxy PCs and IOy Edge I/O enable real-time monitoring of pipelines and tanks. The solution boosts safety, predictive maintenance, and efficiency in petrochemical plants.
IIoT Solutions for Petrochemical Industry – Edge Computing & Gateways
Case Details

Industry Challenges

The petrochemical sector faces unique obstacles when implementing Industrial IoT (IIoT) solutions:

  • Harsh Environments: Equipment is exposed to high temperatures, vibration, humidity, and corrosion.

  • Legacy Integration: Existing systems use multiple protocols (Modbus, OPC UA, Profinet), making data unification difficult.

  • Real-Time Monitoring: Continuous tracking of flow, temperature, and pressure is required for safe operations.

  • Cybersecurity & Compliance: Sensitive data must meet strict standards (e.g., FDA, GMP) with robust encryption.

  • Geographic Distribution: Oil fields, refineries, and pipelines are often widely spread, requiring reliable remote connectivity.

BLIIOT Solution

BLIIOT provides a comprehensive IIoT ecosystem to overcome these challenges:

  • ARMxy Embedded Computers (BL370/BL450)

    • Industrial-grade design (-40°C to +85°C) for stable operation in harsh environments.

    • Integrated Node-RED, OpenPLC, and Docker for flexible logic and application development.

    • Multi-protocol support (Modbus RTU/TCP, OPC UA, MQTT, BACnet) ensures seamless integration with legacy systems.

  • IOy Edge I/O Modules (BL190, BL192Pro)

    • Support for DI/DO/AI/AO, RS485, and relay outputs to monitor field devices such as flowmeters, pressure sensors, and pumps.

    • MQTT and Sparkplug B enable direct connectivity to SCADA, MES, and cloud platforms.

  • Industrial 4G/5G Gateways (R40, R10A)

    • Secure wireless connectivity for remote sites and pipeline monitoring.

    • VPN, L2TP, IPSec, and OpenVPN for secure data transmission.

Application Example

Pipeline Flow & Pressure Monitoring

  • Sensors connected to BL192Pro Edge I/O capture real-time flow and pressure data.

  • Data is processed locally by the BL370 embedded computer running OpenPLC logic.

  • Critical events (overpressure, leakage) trigger alarms and automatic valve shutdowns.

  • Data is transmitted via BLIIOT 4G Gateway to the central SCADA and cloud platform for visualization and compliance reporting.

Benefits

  • Increased Safety: Real-time alarms prevent leaks and hazardous failures.

  • Reduced Downtime: Predictive maintenance minimizes unplanned shutdowns.

  • Seamless Integration: Unified data across legacy PLCs, SCADA, and cloud.

  • Global Visibility: Remote monitoring of pipelines, rigs, and refineries.

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